Njengoba ukuncintisana kwezimakethe kukhula, imakethe yokusika i-fiber laser isuke esigabeni sokukhula esinonya sokuphishekela amandla yaya esigabeni esicwengisiswe kakhulu sokuhlola ngokugcwele izidingo zabasebenzisi. Kulesi sigaba, igebe lobuchwepheshe phakathi kwemikhiqizo lihlala lincipha. Ukhiye wokugqobhoza kubakhiqizi bemishini ye-laser ukukhomba ngokunembile indawo yabasebenzisi futhi unikeze abasebenzisi imikhiqizo nezixazululo ezifaneleke kakhulu. Abasebenzisi abasika i-Laser bazoba nezinketho eziningi ezahlukahlukene futhi kulindeleke ukuthi bathuthukise ukusebenza kahle kokusika ngaphandle kokwanda kwamandla.
Amandla abelokhu enyuka minyaka yonke. Ingabe u-60kW uzoba usilingi?
Akungabazeki ukuthi ukwandisa amandla kuyindlela eqondile kakhulu yokuthuthukisa isivinini sokusika kanye nekhono lokusika. Kule minyaka eyishumi edlule, amandla okusika i-laser emkhakheni wensimbi aye anda esuka kumawatts angamakhulu ambalwa aya ngaphezu kwamawatts ayinkulungwane, aya emashumini ezinkulungwane zamawatts, bese eya ku-30,000, 50,000, kanye nama-watts angu-60,000. Ukwenyuka ngakunye kwamandla kulethe intuthuko enkulu ejubaneni lokusika nokushuba. Embukisweni we-CIMT International Machine Tool Exhibition, i-Penta Laser ibonise umshini wokusika i-laser we-ultra-high-power high-power. Lona okwamanje umkhiqizo wamandla ophakeme kakhulu wokusika i-laser phakathi kwabasebenzisi embonini, futhi kuzophinde kube nenselelo eqinile ezinkambisweni zendabuko ezifana ne-plasma ezimbonini ezifana nezokwakha imikhumbi, imishini esindayo, izakhiwo zensimbi, nezinye izimboni ezinesidingo esikhulu samapuleti aminyene.
Kungashiwo ukuthi kubasebenzisi abanesidingo esikhulu sokucutshungulwa kwepuleti eliwugqinsi, i-laser ye-60,000-watt ngokungangabazeki "ithuluzi lomlingo" lokuthuthukisa ikhwalithi nokusebenza kahle kwemigqa yokukhiqiza. Nokho, ngemva kwama-watts angu-60,000 70,000, ingabe kuyoba khona imishini yokusika engu-80,000 100,000-watt, 60,000 60,000-watt, noma imbala engu-XNUMX XNUMX’? Umongameli we-Penta Laser u-Wu Rangda engxoxweni abe nayo ne-laser.ofweek.com, “Ukwakhiwa kwemishini yokusika i-laser kungaphethwa ngama-watts angu-XNUMX, ngoba umshini wamanje wokusika i-laser engu-XNUMX-watt unamandla okushintsha ngokuphelele i-plasma nokusika ilangabi. Ukwenyuka okwengeziwe kwamandla e-laser ngeke kube nomthelela omkhulu ekunciphiseni ukusebenza kahle nekhono lokusika, kodwa kuzonyusa izindleko zabasebenzisi kanye nokusetshenziswa kwamandla.
Nakuba ukuphela kwesicelo samanje singenaso isidingo esibalulekile samandla aphezulu, abakhiqizi be-laser sebevele balungiselele kusengaphambili. Ngo-2021, i-Raycus Laser yaletha i-laser engu-100kW, eyabeka isisekelo sokwethulwa kwezicelo zokusika amandla aphezulu esikhathini esizayo ezingeni lomthombo wokukhanya.
Ukuvula amandla anamandla: 12kW angafaniswa no-20kW
Amandla aphezulu angaletha ukusebenza kahle okuphezulu, kodwa futhi kusho izindleko eziphezulu zokuthenga kanye nokusetshenziswa okuphezulu kwamandla. Kubasebenzisi abaningi emakethe, isidingo sokucubungula amapuleti aphakathi nendawo nancane sivame kakhulu. Esikhathini esedlule, indlela kuphela yokuthuthukisa ukusebenza kahle kokucubungula kwamapuleti aphakathi nendawo amancane kwakuwukwandisa amandla ngokusebenzisa imali eyengeziwe. Manje, lezi zinhlobo zabasebenzisi zinenketho entsha.
Kulo mbukiso, i-HGlaser, i-Raycus Laser, kanye ne-Friendess ngokuhlanganyela bakhiphe isizukulwane esisha somshini wokusika i-laser ongu-12kW obizwa ngokuthi “12000-HP Cutting War God”. Lo mshini wokusika uyidivayisi ehlakaniphile ehlanganisa umongo oqinile, uhlelo oluzinzile kakhulu, nokucubungula okusheshayo. Futhi iyithuluzi lokusika elenzelwe amapuleti aphakathi nendawo nancane.
Kuleveli yomthombo wokukhanya eyinhloko, umthombo we-laser we-Raycus Laser's 12000W-HP unikeza imiphumela engcono kakhulu kunemithombo evamile engu-12000W. Idatha ibonisa ukuthi ngamandla aphelele, umthombo we-laser we-12000W-HP ungakhuphula isivinini sokusika ngesilinganiso esingaphezu kuka-40% ngogqinsi oluvame ukusetshenziswa luka-3-10mm, ikakhulukazi ukuzuza ukukhuphuka kokusebenza kahle okufika ku-85% lapho usika i-6mm carbon steel. Uma kuqhathaniswa nesivinini esivamile sokusika i-laser engu-20000W, sithole ukuthi lezi ezimbili zinezivinini eziphelele ezifanayo, kodwa i-12000W-HP inesivinini sokusika esisheshayo lapho isika i-6mm yensimbi engagqwali ne-carbon steel.
Ezingeni lengxenye ewumgogodla, i-Friendess inikeza inhloko yokusika eguquguqukayo engashintsha umumo we-beam nganoma yisiphi isikhathi ngogqinsi obuhlukene beshidi lensimbi, kuyilapho futhi ihlangabezana nezidingo zokucubungula zeshidi lensimbi elincanyana neliwugqinsi, lifinyelela ukusebenza kahle okuphindwe kabili. Isibonelo, lapho usikwa amapuleti awugqinsi noma udinga ikhwalithi ephezulu yesigaba, i-A beam enezinga elifanayo le-beam ingakhethwa ukuze kuthuthukiswe ikhwalithi yesigaba futhi kutholwe i-perpendicularity encane. Lapho usika amapuleti amancane, i-B beam, engathuthukisa ukuminyana kwamandla, ingathuthukisa kakhulu ukusebenza kahle kwamapuleti amancane. Ngaphezu kwalokho, leli khanda lokusika libuye libe nemisebenzi efana nokuqapha kwengcindezi yomoya ngesikhathi sangempela, ukuqapha izinga lokushisa kwesibuko esivikelayo, ukutholwa kobufakazi bokuqhuma kwesibuko, nokusika ikhanda lokuklama ukungqubuzana, ukuqinisekisa ukucubungula okuzinzile kwesikhathi eside.
Ngaphezu kokuhlanganisa umthombo wokukhanya wesizukulwane esilandelayo sikaRaycus Laser kanye nekhanda eliguquguqukayo le-Friendess lokusika i-beam, i-HGLaser iphinde yathuthukisa ukwakheka kwethuluzi lomshini, ukuxhumana okuhlakaniphile, kanye nenqubo yokusika. Umshini wokusika ongu-12000-HP usebenzisa umbhede ongenalutho kanye ne-cast aluminium crossbeam, enesivinini esiphezulu se-4G kanye nesivinini esikhulu sokuxhuma se-XY esingu-200m/min. Kuthatha kuphela ama-millisecond angu-0.1 ukufunda idatha yokuxhumana. Ngesikhathi esifanayo, i-HGLaser iphinde yabhekana nezinhlungu eziningi zobuchwepheshe bokusika i-laser futhi, ngokusekelwa kohlelo lwesizukulwane esisha lwe-Friendess, ingakwazi ukufeza imisebenzi efana nokutholwa kwe-perforation, ukusika emuva okuhlakaniphile, ukubhoboza okungenasici, amalunga amancane angenakulinganiswa, nokusika ekhoneni elibukhali, ukufeza ukusika okuphezulu nokusebenza kahle.
Kungashiwo ukuthi i-HGLaser, i-Raycus Laser, kanye ne-Friendess bahlanganyele amandla ukuze benze umshini wokusika i-laser onqenqemeni wamapuleti aphakathi nendawo namancane, akhulise amandla e-laser angu-12000W futhi akhulise kakhulu ukusebenza kahle kokucubungula. Lokhu kubambisana kudale ithuluzi elinamandla embonini ye-laser.
Abasebenzisi bakhetha kanjani? Kudingeka bacabangele izidingo zabo futhi benze ukuhlaziya okufanele kwezomnotho
Kubasebenzisi abaningi abacubungulayo, umgomo wokugcina wokuthuthukisa ukusebenza kahle kokucubungula kuwukudala inani elikhulu. Ngesikhathi esifanayo, ukuthi okokusebenza kunganciphisa izindleko futhi kwenyuse imbuyiselo nakho kuyisici esibalulekile kubasebenzisi lapho bekhetha okokusebenza.
Njengoba kushiwo ngaphambili, ukusebenza kahle kwelaser ye-Raycus Laser's 12000W-HP kuphakeme kakhulu kunaleyo yelaser evamile engu-12kW, futhi iseduze noma yedlule ngisho nogqinsi oluthile lwamalaser avamile angu-20kW. Ngesikhathi esifanayo njengoba ukusebenza kahle kuthuthukiswa, izindleko zokusebenza ze-laser ye-12000W-HP nazo ziyancipha. Ngokwezibalo, izindleko zokucubungula insimbi engagqwali engu-3-10mm ewugqinsi kanye nensimbi ye-carbon zehle kakhulu, kanti ukwehla kwezindleko eziphezulu kufinyelele ku-50%.
Ukuthatha isibonelo sokusika i-6mm carbon steel, ukucubungula amamitha angu-100,000 ngelaser engu-12000W-HP kungonga cishe ama-yuan angu-5,300 namahora angu-59 wesikhathi uma kuqhathaniswa nelaser evamile engu-12kW. Ukuthatha isibonelo sokusika insimbi engagqwali engu-10mm, ukucubungula amamitha angu-100,000 ngelaser engu-12000W-HP kungonga cishe ama-yuan angu-4,300 namahora angu-42 esikhathi uma kuqhathaniswa nomkhiqizo wezimbangi.
Ngaphezu kwalokho, i-laser ye-Raycus Laser's 12000W-HP igodle amandla angu-1000W, futhi ukuqina kwamandla kungalawulwa ngaphakathi ku-±1%. I-laser futhi inemiklamo eminingi emelene nokukhanya okuphezulu nemisebenzi yokuqapha ehlakaniphile engenza ukuqapha kwesikhathi sangempela kokukhanya okubonakalayo, ukukhanya kwempendulo, namasignali okukhanya okuvuzayo. Le miklamo iqinisekisa ukuthi i-laser ingasebenza ngokuzinzile isikhathi eside, kuyilapho iqinisekisa nokuthi abasebenzisi bangasebenza ngokuqhubekayo isikhathi eside, behlisa izindleko ezengeziwe kusukela ekulungisweni nasekulahlekelweni okuvela ekumisweni kokukhiqiza.
Isifinyezo
Kungakhathaliseki ukuthi ukuphishekela amandla e-laser aphakeme nokuvula imakethe yezicelo zamapuleti awugqinsi nawugqinsi kakhulu, noma ukukhulula amandla ezicelo ebangeni lamandla afanayo futhi ulwele ukusiza amakhasimende akhe inani elikhulu ngezindleko eziphansi, konke kuletha izinzuzo ezintsha embonini yokusika i-laser. Ngezidingo ezijwayelekile zokucubungula ipuleti elincanyana emakethe, umshini wokusika we-12000-HP ungasiza ngempela abasebenzisi ukuzuza ikhwalithi ephezulu, izindleko eziphansi, kanye nokusebenza kahle okwandisiwe, okuwenza kube inketho engabizi kakhulu kumakhasimende.
Kuhle ukusho ukuthi ngokufika kwalo mshini wokusika, indlela "yamandla kuphela" embonini ye-laser iphukile, futhi izinkampani zithole izikhombisi-ndlela ezintsha zokuthuthukiswa ngaphezu kwamandla okwandisa nje. Okungukuthi, ukugxila ekuhloleni amandla aphezulu emikhiqizo ebangeni ngalinye lamandla ukuze abasebenzisi bakwazi ngempela ukuthola okuningi kumishini yabo futhi bathole inani eliphezulu. Nakuba ukukhula kwemakethe yokusika i-laser kungasheshi njengoba kwakunjalo eminyakeni embalwa edlule, imodeli yokuncintisana yokunemba nokusebenza ngokucophelela izozala imibono emisha eyengeziwe, futhi izothatha imakethe yokusika i-laser yaseShayina isuka ekukhuleni kwenani iye ekuthuthukisweni kwekhwalithi.
Umthombo ovela ofweek.com
